ASRS Pallets: How Girard Wood Products Delivers Precision at Scale
Automated Storage and Retrieval Systems (ASRS) continue to reshape modern warehousing, creating faster, more efficient, and more accurate supply chain operations. But as facilities invest in automation, one piece often gets overlooked — the pallet.
In an ASRS environment, the pallet isn’t just a platform for moving goods.It becomes a critical component of the system’s safety, performance, and uptime.
That’s where ASRS-grade pallets come in — and where Girard Wood Products excels.
Why ASRS Pallets Are Different
Unlike traditional pallets, ASRS pallets must meet strict standards for:
- Dimensional accuracy
- Load consistency
- Wood quality
- Deflection limits
- Robotic compatibility
- Minimal variation between units
Because ASRS equipment relies on scanners, conveyors, shuttle systems, and robotics, even small inconsistencies in pallet size or build quality can cause:
- Misfeeds
- System jams
- Costly downtime
- Damage to product or equipment
In other words: the pallet becomes part of the machinery.
To keep automation running smoothly, ASRS-compatible pallets must be engineered, built, and inspected to tighter tolerances than standard or general-purpose pallets.
Girard Wood Products: Precision Built for ASRS Systems
With more than 60 years of pallet manufacturing experience, Girard Wood Products has become a trusted partner for customers transitioning into automation. Our team understands the critical role a pallet plays in system reliability — and we’re equipped to build ASRS pallets at scale with consistency you can count on.
Tight Tolerances & Dimensional Accuracy
We manufacture ASRS pallets to the exact specifications required for automated systems, including:
- Controlled deckboard spacing
- Uniform board thickness
- Reduced variation in stringer height
- Consistent overall footprint
Our advanced saw lines and in-house engineering ensure every pallet meets the precise requirements of integrators and equipment manufacturers.
High-Quality Lumber & Grading
Material consistency matters.
We source and grade lumber specifically for ASRS applications to reduce:
- Deflection
- Warp
- Moisture-related issues
- Irregularities that trigger automation faults
The result? Pallets that perform like new — every cycle.
Automated, Repeatable Manufacturing
Girard uses advanced automation, computer-controlled nailing, and quality checkpoints throughout the build process. This ensures:
- Repeatability from pallet to pallet
- Reduced variance across orders
- Production capacity that scales as your system grows
Whether you need thousands per month or a specially engineered SKU, our manufacturing lines are designed to deliver consistency.
Testing & Quality Assurance
Before pallets ever reach the warehouse, we conduct:
- Fit and clearance checks
- Load and deflection testing
- Inspection for irregularities
- Dimensional audits
You get pallets that perform exactly as expected — every time.
Why Choose Girard for ASRS Pallets?
Here’s what sets us apart:
- Decades of manufacturing expertise
- In-house engineering dedicated to pallet design
- A reputation for quality-driven production
- Ability to scale with your automation deployment
- Local, reliable supply in the Pacific Northwest
ASRS requires precision.
Girard delivers.
Planning an ASRS Setup or Expanding Your Current System?
Whether you’re designing a new automated warehouse or optimizing an existing one, having the right pallet partner is a must.
Girard Wood Products can help you:
- Determine the best pallet design
- Optimize materials for performance
- Ensure compatibility with integrators
- Build at scale with unmatched consistency
Your automation is only as reliable as the pallets you put into it.
Girard makes sure they’re built for the job.
Choose Girard for Your AS/RS Pallet Needs
When your business depends on reliable shipping and storage solutions, trust Girard Wood Products, Inc. to deliver pallets that are built right the first time. Whether you need standard 48×40 pallets or a fully customized solution, our team has the technology, experience, and commitment to sustainability to support your operation for the long term.